• Increasing complexity of manual lines, requiring costly operator training
• Human error leads to potentially costly impact and delays
• Inflexibility in meeting custom assembly and dynamic production requirements
• Mass customisation demands many operating variants

This low-cost shopfloor application with a simple visual interface to guide operators and optimise quality and performance.

• Reduces training time and cost
• Eliminates errors like incorrect part fitting or tool selection
• Reduces rework time and costly delays
• Customisable operations to maximise efficiencies
• Enables mass customisation by guiding operator through variants
• Overcomes literacy problems and language barriers

• Step-by-step animated work instructions
• Functions on entry-level computer
• Rework system puts failed parts back into production
• Tracks process data, creating a clear audit trail
• Runs diagnostics
• Long-term traceability interface

• Untraceable results due to uncontrolled, unaudited processes
• Lack of real-time results and reporting on manual lines
• Lack of transparency on real-time line performance
• Lack of timely insights that improve action e.g. output and cycle times

This real-time production line overview enables split-second decision-making. An easy-to-use, web-based line management system allows live process changes and detailed reporting.

• Live information on line status, efficiency and performance
• Timely insights help correct potential issues
• Reduces production cycle times
• Set up and reconfigure own production lines
• Manage stations, operations and shifts
• Manage hardware such as scanners and bolting tools

• View app on TV screen or computer
• Complex calculations done in real time
• Immediate automated SMS/email error notifications
• Custom process engineer interface
• Flexible configuration system allows process deviations
• Real-time reporting with self-service capabilities